Remove the waste from your manufacturing processes

Is your company waste proof? "Waste" contains all these action and step in your process that do not add value to the customer. In other words, waste is any process that the customer does not want to pay for. Transport, inventory, unnecessary movements, people waiting, overproduction, over-processing, defects and unused human talent and ingenuity are a big sign that your business needs to invest in a lean management tool. Now most of say tools are generic and not adapted to a specific industry. be one solutions' Lean Manufacturing is based on a systematic way of eliminating waste and creating flow in the production process. Flexible and compliant to your needs our Lean Manufacturing for SAP Business One is the add-on you have been waiting for.

Lean Manufacturing for SAP Business One

Our lean, yet powerful manufacturing add-on takes away the complexity of things. It provides easy access to one of the most vital parts of your business: Manufacturing. We let our experience from many years in the industry influence this development. Lean Manufacturing is a tool that integrates seamlessly with SAP Business One and expand in a full suite which contains the following add-ons: Lean Manufacturing Core, Lean Manufacturing Terminal, Plant Maintenance & Warehouse Management (WMS).

Our Lean Manufacturing solution, easy for the user and profitable for your operations, gets the job done.


    • Product calculation using standard or moving average price


    • Considering production lot size


    • Run calculation in a batch run to calculate new cost prices


    • Reevaluate all your items with just a few clicks from the batch calculation


    • Simulate cost price changes

Define alternative material and resources

    • Assign resources to cost centers


    • Split between fixed and variable cost


    • Define your planned and actual hours


    • Run cost center analysis reports


    • Support outsourced operations process


    • Choose your alternative material and resources in work order


    • Control variances when closing a work order


    • Run variance analysis reports


    • Using terminals or handheld devices on the shop floor and warehouse


    • Post material consumption


    • Post production receipts


    • Time consumption for resources and operators


    • Down time recording and analysis


    • Maintenance alerts


    • Paperless handling


    • Maintain your quality control test templates and inspection plans


    • Maintain default batch status per item code


    • Calculate shelf life


    • Control of unreleased batches


    • Start quality control orders to test new or expired batches


    • Full or partial release of batches


    • Traceability reports


    • In process quality control


    • Skip lot function


    • Interface to ELO Document Management System


    • Archive all printouts from SAP Business One in ELO


    • Attach files to SAP Business One documents using drag and drop and archive them in ELO


    • Context menu in all SAP Business One AR and AP Documents to search, find and display archived Documents


    • Keep multiple versions of item master, BOM and routing


    • Choose active revision in SAP Business One


    • Engineering change order workflow


    • Build a new or customize and existing item structure outside the SAP Business One master data objects.


    • Use item / BOM / routing / resources from SBO master data or use data that is not existing yet in SAP Business One to design and calculate new products


    • Real time cost and price calculation


    • Powerful spread sheet functions


    • Attach new structure to quotations and sales orders in SAP Business One


    • Maintain (spare parts, equipment, tools and machines)


    • Support spare part structure for machines (BOM structure in SAP Business One)


    • Preemptive maintenance / calibration for machines, equipment and tools (time based, counter based, task list definition, multiple cycle definition with alert options, e.g. VDE cycle, testing cycle, own cycle, etc.)


    • Generate maintenance orders in SAP Business One (report time and material consumption, maintain test specifications, e.g. for calibration, label printing after maintenance / calibration, maintenance reports/queries, e.g.detailed history/records, certification reports and others


    • Exceptional maintenance (receive message directly from shop floor terminal or handheld)


    • Integration into ELO (Data Management Solution) to maintain documents (Excel test templates linked to equipment & orders)



be one solutions is one of the biggest global SAP partners, specializing in successful worldwide blueprints, implementation and support. Our wide experience comes with a wide experience implementing our very own solutions as well as a great variety of other ones which are available on the market.


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